The only thing I can think of is the microswitch at the bottom of the unit. There are reports that this switch (which trips the unit to the backup battery while you swap primary batteries) has broken. I had a no power issue but it ended up being a bad SD slot and was covered under warranty. NOTE: Even in warranty a number of people were told that this switch is not a warranty issue that it is a customer break. No idea how that can be, not like I sit there and click the thing on and off like a ball point pen.
You may want to talk to the guys at PPCTECHS prior to HP. If you are out of warranty they would be much less expensive and you talk to the engineer that fixes it, not someone in an India call center named Peter or Mary. :roll:
Anyways call pocketpctechs.com - the guys will walk you through some things to try. BTW, they are located outside of LA - you pay shipping.
Here's a thread on brighthand on the problem (you may need to be a registered user to access):
http://discussion.brighthand.com/sho...switch+failure
Check the first couple postings, it describes where the switch is and how he determined that was the problem.