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Are you sure it's not any third part software you may be running? I have had my 5450 since December 2002, and experienced several unexplained hard resets until HP released their first battery patch. (Device hard reset every time I removed/changed the battery). After that fix I expereinced a few additional hard resets until I narrowed the problem down to a Today screen plug-in. I too was damning HP around that time.
Happy to say that I use my device every day and have not needed to hard reset in more than a year (still running PPC2002). I have 30+ third party apps on my device but none of them interfere with the OS.
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